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Stitch and glue boatbuilding techniques
What is stitch and glue boatbuilding all about? It's a fast and easy way to build beautiful wooden boats. Here are start-to-finish time lapse videos of some of our most popular boat kits. These were recorded during one-week build-your-own-boat classes in the CLC classroom in Stitch And Glue Boat Building Plans To Annapolis, Maryland.� 10 Foot Little Auk 11 Foot Little Auk 14 Foot Great Auk Aleutesque Annapolis Wherry Annapolis Wherry Scale Model Kit Annapolis Wherry Tandem Autumn Leaves Canoe Yawl Bevin's Skiff Bevin's Skiff Scale Model Kit Big Little Boat Festival Chesapeake 14 Chesapeake 16 Chesapeake 16LT Chesapeake 17 Chesapeake 17LT Chesapeake 18 Chesapeake Double Chesapeake Sport Tandem Chesapeake Triple Chester Yawl. The "Stitch and Glue" method of boat construction is one of the most popular methods of plywood boat construction today. It allows for easy test fits, fast assembly, and simple fixes. I recently modified the Mini-Cup Sailboat plans, normally calling for assembly with wooden stringers, to stitch and glue. I apologize for the lack of some crucial photos, as once the process is started and the gloves are on, the epoxy usually gets everywhere so I try to limit my camera's exposure to it. Add Tip. Ask Question. Information. Boat Building - Making Kayaks, Canoes, and Small Boats. Free Boat Building Videos - Stitch and Glue, & Strip Built. Free Boat Building Videos - Stitch and Glue, & Strip Built. Watch my latest video series! Making Petrel Play. This series is my most complete documentation of a build project, spanning from designing the boat through launching the finished kayak.

The technique consists of stitching together plywood panels with some sort of wire or other suitable device, such as cable ties or duct tape. Copper wire is popular because the wires can be twisted tighter or looser to precisely adjust fit, and because it is easy to sand after gluing, and it is suitable in a marine environment if left in place. To join, the cut panels are drilled with small holes along the joining edges and stitched.

Once together, the join is glued , usually with thickened epoxy and fiberglass on the inside of the hull. On the outside of the hull, the wire is snipped and the joints filled and sanded over. The outside of the joint, or entire hull, may be fiberglassed and glued as well, providing additional strength.

The combination of fiberglass tape and epoxy glue results in a composite material providing an extremely strong joint. With the wires removed, you can go back and apply a fillet of thickened epoxy over the entire length of the join. Yet another technique is to use heat to remove the wires after the epoxy is cured. True stitch and glue designs generally have few bulkheads , relying instead on the geometry of the panels to provide shape, and forming a monocoque or semi-monocoque structure.

Stitch and glue has become one of the dominant techniques in amateur boatbuilding. While the use of relatively few plywood panels which minimizes the joints and makes the construction easier and faster limits the shapes possible, the simplicity and low cost of the stitch and glue technique makes it the method of choice among most amateur boatbuilders. Simple software CAD packages are available for designing stitch and glue boats, and there are many Internet bulletin boards , newsgroups , and mailing lists dedicated to the subject of stitch and glue boats and various popular stitch and glue designs.

Stitch and glue is not inherently limited to small designs though, as demonstrated by the boats made by Sam Devlin, who has applied the technique to making boats as long as 45 feet. The one sheet boat , or OSB , is an outgrowth of the stitch and glue technique. The OSB is a boat that can be built using a single sheet of 4 foot by 8 foot plywood 1. Some additional wood is often used, for supports, chines , or as a transom , though some can be built entirely with the sheet of plywood.

OSBs tend to be very small, since the displacement is limited to a theoretical maximum of about lb kg , based on the largest hemispherical shape that could be formed with the same surface area as the sheet of plywood. Though forming a hemisphere is possible see geodesic dome , it is not practical, and most designs have maximum displacements of under lb kg , and practical displacements only large enough for a single person.

Enter your email address to subscribe to this blog and receive notifications of new posts by email. Email Address. All Stories Copyrighted. Note: Stitch And Glue Boat Building Tutorial Line Some dead links may occur as this site contains over shantyboat stories compiled over the last ten years plus. Search for:. Affordable Pontoons? Heading Down the River. Is it safe? Vintage Build? Shows the steps in making a composite joint of Okoume plywood, epoxy, fiberglass.

Wikipedia Says: Technique. Share this: Stitch And Glue Boat Building Techniques Canada Facebook Email Twitter. Author: Bryan Lowe A website about Shantyboats and affordable living on the water. More than stories to date, and growing. Related Articles. Chinese Junks: Bulkheads. Turning Wooden Bars. What do you need? Shantyboat books Check out our top picks: Shantyboat Books. Fly the Squareboats Pirate Flag Avast, ye curvy dogs! Fly the banner that proudly symbolizes the square boat philosophy! Learn More.

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