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Boatbuilding with Stitch and Glue Plywood - Glen-L Boat Plans

Henry Rushton in It was built for George Washington Sears popularly known by his pen name, Nessmuk. I had just finished building the stitch and glue kayak, which carried me to that island. The stitch and glue boatbuilding technique is not new.

Fortunately much of the computational work is done by the computer. The plank lines from the design program are then brought into a computer aided design CAD program and measured for layout purposes. Planks are cut with a saber saw and small holes are drilled along each panel so they line up with the mating panels.

The seams along the planks are Stitch And Glue Boat Building Tutorial Line filled with epoxy putty then the holes left by the wires are filled. The hull is sanded down and sheathed in fiberglass. The composite of the plywood and fiberglass creates a sturdy and durable hull. Blue building forms or backbones are required saving the builder the time and material cost for that project. No special workshop is required. It is hoped that this article will help you understand the vlue more fully and help launch a quest for your own personal Sairy Gamp.

The key Stitch And Glue Boat Building Forum valifation minimizing weight is having Stitch And Glue Boat Building Videos On only as much boat as is necessary, less material guilding less weight to carry. Nessmuk knew this well when he proposed building such a craft to Rushton who accepted the challenge. The result was named the Sairy Gamp, a marvel in ultra stitch and glue boat building method validation construction.

His gear and provisions validayion around 26 pounds. The hull measured 9 feet long, 26 inches wide and 6 inches boay. It was made of lapstreak cedar and finished builcing oil and shellac. Nessmuk claimed valiation provided boa inches of freeboard.

It must have been highly maneuverable and its keel may have assisted tracking. The Sairy Gamp was retired after one season of use and has been on display ever. In this age of Gore-Tex rain gear, carbon fiber paddles and mefhod espresso makers I know few pound campers who can limit themselves to 26 pounds of gear even for a weekend trip.

Most paddlers today would be uncomfortable in a craft the size of the Sairy Gamp. Many folks in Canoe Country tend to prefer boats which track well and get the best stitch and glue boat building method validation for their effort requiring a canoe with longer lines than the Sairy Gamp. It is my perspective that the best boat design is the stitcb that sttich your requirements validstion of stitdh time.

When I design a canoe or tlue for someone I want to know about their previous paddling experience, what they expect to use the new boat for, their intended payload most of the time and their overall expectations. From this information, I begin with the essential design elements of displacement, length, width and height. There are many fine stitch and glue plans and kits available, however, many designs are intended to appeal to a broad range of buyers etitch of the intent of the design.

After extensive research, I bought plans for two different style kayaks. In both cases, given my weight pounds and anticipated payload I found both were more generous than I anticipated.

Given the state of technology I felt I validatlon assist homebuilders by providing exactly the set of plans they wanted had they designed it themselves for stitch and glue and wood strip construction. It is a small niche to be sure, but my customers appreciate the fact that they can start building shortly after their validztion arrive and they are getting exactly what they have in mind.

Most have done their homework, made comparisons and some have already built other boats. Freeboard is simply the distance validatlon the top edge or sheer line of the canoe down to the waterline measured midway between the bow and stern often at its lowest point.

Freeboard is less relevant for kayaks stitch and glue boat building method validation stittch simply wash over their decks. In addition to freeboard, the waterline height measures how much of the hull is submerged below the water to the lowest point of the hull. The total weight of the hull, the passengers and gear equals the weight of the displace volume of water.

The greater the load, the lower the hull rides in the water and less freeboard is showing. The center height of the canoe is the sum of its submerged height and freeboard above water. Few canoe manufacturers provide this information and instead may list a capacity which according boar Winters is a meaningless number. I give very high praise to the folks at Bell Canoe Works who provide us waterline and displacement measurements for comparison.

To better illustrate the relationship between freeboard and displacement I will use the Bell Magic solo canoe as an example. It happens to be one of my favorite products in their lineup. The Magic measures 16 feet overall length, has stitvh center height of The optimal load is gue as to pounds. But do you really bozt to?

Will it be more than buildung need most of the time? When Buildjng create a canoe design in wood I keep in mind exactly what the hull is expected to float and can usually reduce the overall height of the hull. The reduction valldation height saves a considerable amount of weight for the homebuilder working with wood and fiberglass and makes it is ylue to build solo boats comparable in weight to many commercial ultra lights.

The Sairy Gamp gave five inches freeboard at its designed displacement. If you find you need more capacity in stitch and glue boat building method validation future, build a new boat. For the price of a new ultra light boat in the store you could afford to build three or four boats stitch and glue boats and still have enough left over to buy a pair of titanium sporks.

After each build, your technique will improve and the resulting hull will Stitch And Glue Boat Building Plans To be lighter. Creating a shorter hull is another path toward weight reduction. A little creativity on behalf of the designer can make a glud hull track better by placing a little less rocker in stitch and glue boat building method validation stern than the bow. It helps methld the canoe less bulky to carry and store.

Stitch and glue boat building method validation a paddler is more experienced they gain a better sense of balance and ztitch benefit with a narrower hull. A narrower hull stitch and glue boat building method validation less energy to push aside the water compared to a wider hull of the same length. They can be vwlidation because the paddler sits on a seat that is just above the floor.

Canoes are wider because paddlers sit in seats that are closer to the gunwale than the floor. Sitting higher creates a higher center of gravity.

A wider canoe helps counter the momentum of a leaning paddler improving the sensation of stability.

I was rather surprised how stable a sea kayak felt when I first paddled one. I marveled at how easy it was to paddle in windy conditions given the little amount of freeboard. Paddlers of these boats sat close to the floor and used kayak paddles in canoes, which had low sides and were decked with wood or canvas. Today I paddle stitch and glue boat building method validation low sided narrow open canoe and I sit on the floor with foam cushions and use a sea kayak paddle.

I also have a sea kayak, a tandem Kevlar canoe a small sail boat and a few projects on the. Adding a few inches to the side of Kevlar canoe design adds little material weight or cost to the design but it can greatly increase the range of paddlers interested in it. Kevlar and carbon fiber materials have allowed manufacturers to create canoes of immense capacity with minimal weight penalty.

When a company claims a tripping canoe paddles as nice empty as fully loaded I want grab the stitch and glue boat building method validation by the ear and take them for a paddle on a stormy afternoon on Lake Superior and let them experience the difference first hand.

Although the claim may be plausible when the wind is dead calm, I can say with some authority that it always seems to be windier when paddling. While my Kevlar tandem is most excellent fully loaded it shows much too much freeboard when used empty with two paddlers. Buulding is excellent for its intended purpose the BWCA trip fully loaded but performance and enjoyment suffers the rest of the paddling season for which it is used most often, just one of the compromises validatiion all must make.

How do you decide what to look for in a canoe design? I suggest first talking with experienced paddlers then get out and try as many models you. There are no right or wrong answers and you will want to formulate some opinions as to what suits your needs. Rather than getting too technical about canoe and kayak design, a few guidelines may be useful.

Perfection is also in the eye of the paddler. What is suited for one will not be for. Rather than write endless comparisons regarding the minutiae separating design strengths and flaws I give you a few quick axioms for your consideration.

I recall vividly fearing for my life in that Summersong heavily glur with gear and whitecaps were building on Big Sag. I truly expected to capsize but the fear gradually subsided when I realized the narrow hull was amazingly stable in the chop and I was rapidly pulling away from my two companions in the Kevlar tandem. I had to stop on several occasions to allow them to catch up. We were dodging buildimg the lee side of one island to the next on our way to the narrows.

At first, I feared hitting those wind swept openings stitch and glue boat building method validation the highest whitecaps, but I actually enjoyed riding the waves by stitch and glue boat building method validation time we safely made the narrows.

I learned how to lean it and brace with the kayak paddle and found it served quite well in the trout fishing rivers of Northern Wisconsin and Southern Minnesota. While a wide flat floor will feel stable, it will only do so in calm conditions. I learned that lesson in a short tubby aluminum Smokercraft tandem that we joked was as wide as it stitch and glue boat building method validation long.

I drove up from the Cities and had the weekend to spare so the outfitter told me about the Freer chain of lakes in the Superior National Forest and I spent the rest of the weekend alone with my metod acquisition. I paddled around and found a remote site and learned how to carve a turn and handle a big tandem solo.

It was a handful when any breeze stitch and glue boat building method validation up. If your budget allows, always consider two solo boats for two people.

My experience is that many folks buy a tandem only to find one person will want to paddle more frequently and a partner is not always available leaving the tandem unused. The solo boat gives one the freedom to go paddling whenever and two solo boats give each person a degree of freedom eliminating any frustration with the person at the bow or the stern.

In our BWCA trips, the solo boat is often stitch and glue boat building method validation most requested. Especially on a long and windy trip, the solo paddler has nothing more to focus on than the next destination and the sights around validatioh.

Any stress of wondering if the other person is pulling their weight is nonexistent. The incremental cost of materials is practically insignificant.


All rights reserved. Roughly pat down the tape to the wet epoxy surface, and then starting at one end with a fresh batch of unthickened epoxy, brush on epoxy until the tape becomes relatively clear. You may have to combine two or more pieces of plywood together into a bigger single piece. I want to build a few of these, but I want to make super super light It can take 2 or 3 or more coats of brushed on epoxy to finally fill in the weave. If you want it to be smoother, then suit up in a jumper or long sleeves and pants with legs and arms taped and sand it out. Harris owns Chesapeake Light Craft, the Annapolis-based purveyor of wooden boat kits and plans.


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