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Building a shipping crate Instructions. Get OSB or plywood for top and bottom, same or lighter masonite for sides, x wood strips, ? sheetrock or wood screws (sheetrock screws are easier to use without drilling holes first). Tools: electric screwdriver, saw. Enter your values in the yellow cells and click Update.
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The left skid will cover the left three blocks, the middle skid the middle three blocks, and the right skid the right three blocks. Take a moment to double check the clearance height for the forklift or pallet jack blades. Next, we will finish reinforcing the closed end the end with a cross member by adding a second horizontal support halfway up and third one flush to the top. Cut the pieces, so they are flush with the outside edges of the sides and screw the ends into place.

Remove a one-foot square section from the lower left corner and put it in the recycling bin. Starting at the inside corner of the cutout, fold the cardboard to create two flaps that will extend onto the floor and the back interior wall. Now position the cardboard against the interior wall. One flap should sit on the floor, the other flap against the back interior wall of the crate. Use a staple gun to tack the cardboard in place.

Trim any excess cardboard sticking out of the top. Fold and score into an L shape, then position it inside the crate to cover the back interior wall and the floor. Depending on the cargo you are shipping, you may want to add some horizontal supports to help position your items within the crate. These can act as a divider to keep objects from moving around. TIP: If you have fragile items to ship within the crate, consider purchasing a strong, inexpensive plastic cooler used for camping and cookouts to enclose these fragile items before securing the cooler inside the cargo area.

The cooler will provide quite a bit of additional protection during transit. Alternatively, you can line the interior with a roll of soft foam instead. Cut and fit the foam to cover the floor, two sides, and back interior wall. If needed, you can add some glue on the back side of the rigid foam to keep it in place; for soft foam, you can use staples hold to it in position.

Slide in the cargo into the open end of the crate. You can also drop it into position vertically using a crane. If needed, fill the empty voids with packing materials. Consider using eco-friendly packing materials where possible. Next, cut a Building A Wooden Shipping Crate Zhihui piece of cardboard for the open end. If you need to use two pieces, be sure to overlap them generously. Insert the foam, then place the cardboard so that the bottom edge sits flush with the edge of the top pallet deckboard.

Borrow a helper or use clamps to keep it in place for the next step. These will match the opposite side of the crate. If you plan to construct reusable crates and we hope you do! Cut a piece of foam to add to the top opening to protect your cargo in case of sudden negative G vertical acceleration, such as when a truck hits a bump in the road.

Next, you will attach 5 wood stringers across the top, which will be positioned equidistantly, perpendicular to the sides. Keep in mind, however, that this approach could significantly increase the overall weight of your shipment, making it much more expensive to ship.

Use care to not overlap the sheathing in such a way that it blocks access to the end used to access the cargo. Also, be sure to mark the screw locations so that they can be found easily. NOTE: Consider the environmental implications when choosing sheathing products. For example, even though products like Lauan plywood can be lighter than conventional plywood, tropical wood products might not be sourced from certified sustainable forests.

We only build top-quality furniture that is hand-crafted with longevity in mind: each piece of Formaspace furniture is guaranteed to last a full 12 years, even if you used it 24 hours around the clock. If you are looking for LEED credits, we also can provide you with custom furniture made with recyclable content, such our unique recovered powder coatings.

Want to learn more? Fill out the quick form below and a Formaspace Design Consultant will be in touch with you right away. How to Build a Custom Shipping Crate. Whether you are optimizing your material handling operation with workstations that grant the most efficient output or designing a new facility for the maximum productivity, Formaspace is here to build workbenches to match your industrial requirements. Our packing tables and shipping stations are customized to your needs to keep your employees safe, work area organized, and the operation efficient.

Contact us today to start your material handling workstation design project. Trending Articles. Next, I cross-cut the white pine for the framing of the boxes. I made sure to alleviate pressure on the table saw blade with a wood backer. This also prevented kickback while cutting the wood for a safe project. Once the wood is cut, I nailed-up the boxes with my nail gun. I used grade brad nails for this task so they would hold up while having a strong construction.

This can also be done with a piece of cardboard or a thin piece of wood. I used black spray paint in the stencil to finish these off with an iconic logo. And there you have it: a super-easy scalable design for wooden crates. If you liked this build, check out my other projects:. Want to try this build out for yourself? Download the digital plan now for step-by-step instructions, measurements, and a detailed look at how to punch this project in the face.

I used to be an offensive lineman in the NFL, Now I run my own furniture business and am completely self taught. In my videos and posts you'll see a variety of wood and metal work as well as some tips and tricks.

Pittsburgh-based custom wood and metal worker. Shop Talk. The Shop Chef. Tool Reviews. Projects Wood Organize.

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