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Marine Lumber Teak Foam Decking. As the leading consumer of King Starboard in the world, we offer daily precision CNC cut production runs. Tool Holders. Stop the frantic Build Your Own Boat Designs Limited search for the right tool or rig -- when the bites hot you better be ready! Find the perfect tackle box for your boat today. Build Your Own. Exact Replacement. I left mine long enough to help cover the motor too. That helps keep more of the rain and snow out of the boat too. This can be done with cardboard boxes, blocks of wood, and a little duct tape.

Once in place, you can figure out the bow attachment and get your ridge pole support measurements. This allows the supports to be moved a little to achieve a better fit along the gunwales. The length will be determined by the measurements you get in Step 4. Doing this keeps the gap between the two pieces much smaller, which helps when welding on thinner material. It also gives you a larger weld connection area between the two pieces.

A larger weld area adds more strength. Then grind the end of the ridge pole support to fit snugly onto it and weld the two pieces together. Once you get the first one fit-up and in place, then work on the other side. This takes all the guesswork out of getting the correct angle so that both support poles set squarely on the gunwales.

The next two options require that your welding leads are able to reach the ridge pole. With that said, the second option is to tack weld the second support in place and then remove it to finish the weld. And the third option is you can complete the weld in place. There are three things to be aware of if you choose to make any welds in place.

Number 1 never weld with a gas can or hose in the boat. Welding produces sparks that can easily ignite gas vapors or burn through hoses. The second is to protect any upholstery Build Your Own Boat Cover Support Unity and carpeting in the boat. Welding sparks can damage those surfaces as well. I used the first option and it worked fine. With all the ridge pole supports in place you can remove the temporary blocking and your boat cover support system is complete.

By using the right welder, with the correct amperage setting, and using the proper technique anyone can do it with a little practice. Below are a few basic tips and techniques that will help you get the job done with a little practice. The heat setting refers to the amperage, or current flow, produced by the welder. If the heat is too high, it will burn right through the light wall EMT conduit.

A wire brush works well for this. Make sure there are no greases or oils on the metal either. You also want to make sure your ground clamp connection is clean and tight as well. Make sure any glowing red metal has cooled off before striking your next arc.

This helps dissipate the heat more evenly and helps reduce burning through. We have a blog article on welding holes in lawn mower decks that can walk you through repairing those holes. You will benefit by taking a couple of scrap pieces of conduit and make some practice welds using some of these technics.

On home projects like these, you can smooth out any imperfections with a grinder and weld them again. As time goes on your overall skill will improve. I like using a combination of ropes or ratchet straps and bungee straps to secure the cover here in Michigan.

The ropes and ratchet straps hold the Build Your Own Boat Cover Support Key tarp taunt even under heavy snows. I also use a few bungee cords to secure any loose ends or edges of the tarp. This helps to keep rain and snow from blowing up underneath the tarp. They will hold the cover nice and taunt and the rain will run right off. I do recommend using a rope, ratchet strap or bungee cords for each eyelet on the tarp. This will distribute the weight of snow evenly on the tarp and help prevent tearing. It also ensures that the tarp stays on even in very windy conditions.

This boat cover support frame was a fun project to make. Would I like to have a bigger pole barn so I could store my boat inside? So in the meantime, I will be protecting my investment with this very capable alternative. It can work for you too. Here is a link to some of our other hobby welding projects and repairs. Give hobby welding a try and make a boat cover support system your first project.

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This helps offset the cost of maintaining our website. Thank you for reading and good luck with all your home projects!

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