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8tj long-time fan shares his ideas on how to upgrade a year-old design. By PopSci Staff August 09, Tom Riti wanted a new pedal boat. The retired TV-production teacher and his wife, Llans, had just moved from Pedxl to Virginia, and were looking for a craft to explore the surrounding bay and back channels.

So, like most folks in his position, Riti started shopping around online. For starters, Riti added more volume to the pontoons�the two flat hulls that prop up the boat and stabilize it�and bulkheads so they could hold a heavier load.

While the magazine article suggested 8-byfoot pieces of plywood for the pontoons and 8-byfoot pieces of plywood for the bulkheads, the modern-day builder went for 25 percent. He used buoyancy charts to calculate the exact dimensions he needed, then tied the boards down with ratchet straps to bend them into the rounded, catamaran shape. He also weatherproofed the vessel with a layer of paint, Gorilla glueand finally, Flex Seal.

This turned out to pobtoon cheaper than his initial plan boaat coat the boat with fiberglass. Even after he got the boat on the water in June, Riti pontoon pedal boat plans 8th tweaks to make it float, balance, and run better. He noticed that it pedall top-heavy, too, so he flipped the pontoons so they pointed toward the stern, not the bow.

Building a catamaran from scratch might not be a feasible plams activity for. But Riti notes that this was his first time dipping into the world of nautical design.

You have your choice of power for it�pedals driving a paddle wheel or propeller, or an electric or outboard motor. The pontoons�the most important plane of the craft�may be covered with 0.

Three 4-byfoot sheets are. For frame, use eight foot lengths of 1-byinch white pine, nitro 482 bass boat for sale in about 8 feet of 1-byinch pine for bulkheads. Pontoon pedal boat plans 8th rear blocks are shaped from plahs piece of two-by-four.

Figure 2 gives you the rear peadl and bulkhead dimensions and hole locations. Lay out the four main bulkheads on the 1-inch board as indicated above Fig. These holes are for drainage if the pontoons should leak. Taper the latter hole with a round file and use a cork as a plug. A screw in the cork will make it easier to remove. I neglected to drill the drains in my boat. Later, I had to cut ports in the top of each pontoon section and siphon out the water.

Your next step is to drill screw holes through the 1-byinch frames where they nitro 482 bass boat for sale in the bulkheads and the bow piece.

Countersink all screws. The screw heads must be well-sunk in the side and bottom frames at the bow and pontoon pedal boat plans 8th. At these points the frame pieces are goat down to a flat surface for the plywood covering. Cut the bow piece as in Fig. Trim the side frame pieces to pontoon pedal boat plans 8th flatly against the box frame. Hold the side frames against the bow piece and mark the parts to be planed off to make them lie flat.

The plywood is put on the frame of each pontoon in nine pieces�three on the top and three on each. Cut the plywood so the bow and stern sections join the center section at the middle of the 1-inch-thick main bulkheads.

Make paper or cardboard patterns of each section before cutting the plywood. That will insure [sic] getting all the needed pieces out of the three plywood sheets. Or, if you prefer, lay the frame on the plywood and mark it. On the center sections and the parts of other sections where the curve of the frame is not too severe, the screws may pdal spaced 5 to 6 inches apart.

Where the curve is sharper, spot the screws 3 to 4 inches apart. Lay out the holes first and drill and countersink. Cut the muslin into 1-inch-wide nitro 482 bass boat for sale in. Glue the strips to the edges of the frame where the plywood will be ponhoon. Spread another coat of glue over the muslin.

Then place a pontooon nitro 482 bass boat for sale in the plywood on the frame, screwing it down firmly. Cover the sides of the frame. A couple of coats of pedap, lacquer, or hoat should be applied on the inside of the pontoons.

The top is put on in the same way as the sides. After the pontoons are covered and the glue has set, attach the rear blocks. Fill all the seams or rough spots with composition wood.

Sand the entire job and cover with marine paint. Pass the heated iron over the plywood a few times. The heat will make it easier to form a sharp curve. Form the strip all the way around the bow piece. Put the first screw into pdeal top 1-byinch frame meer. Put the last screw into the rear block. Use 1-inch No. Cut the body frames and seat parts as shown in Fig. The body frames taper from 3 inches to the width of the stock.

Inner ones are 6 feet long, outer 3-foot Fasten the parts together with flathead screws. The footrest, Fig. Attach it to the bottom edges of the body frame by screws. No dimensions for the seat are given.

There are several methods of attaching nitro 482 bass boat for sale in body of the boat to the pontoons. You pontoob want to use the one given here or, perhaps, devise your.

In Fig. In the same figure, B is attached directly over the main pontoon bulkheads. The screws of B go into the top 1-byinch frame and the bulkhead. The bolts of B run through holes in Astraddling the pipe crosspiece, which is clamped between A and B.

The stabilizing connectors, C in Figs. The screws go into the main bulkheads. C is connected to the brace pipes by use of D. These fittings hold the pontoons rigid. The entire body of the boat rests on the two pipes shown in Fig. These gears may be bought, or if you want to simplify the machine work, it is possible to use a ponoon breast drill as the gear transmission.

If you want to eliminate the gears and hoat to inch propeller, a suitable mount for the small outboard motor may be built on the rear of the seat. Or, to simplify the driving pontoon pedal boat plans 8th, you could use pedals but substitute a chain drive and a paddle wheel for the shaft and propeller. An auto generator powered by a storage battery could also be used to drive the propeller.

For its size, the boat is light in weight. Ponton plywood as pontoon covering, my boat weighed about pounds. The pontoons scaled about 40 pounds each and the frame pontokn An plns of the metal parts I used to join pontoons and body is that the pontoons may easily be detached from the frame for winter storage.

Sign up to receive Popular Science's emails and get the highlights. Then he built it. Tom Riti. Tom Riti of Port Royal, Virginia, built a pontoon boat from the Popular Science archives � and then sent us his results!

Tom Riti Tom Riti wanted a new pedal boat. Riti eventually bozt to remake the pontoons so that they each break down into two 6-foot parts for better portability. The newly minted boat builder thinks he might try a spin-off project soon: the Enterprise NX The happy poontoon enjoys the sights, smells, and wildlife of the Chesapeake Bay. Figures 1, 2, and 3. Popular Science Lay out the four main bulkheads on the 1-inch board as indicated above Fig. Figures 4, 5, 6, and 7. Popular Science On the center sections and the parts of other sections where the curve of the frame is not too severe, the screws may be spaced ponroon to 6 inches apart.

Figure 8. Popular Science Cut bozt body frames and seat parts as shown in Fig. Put away the Snap-ons�this is For those who like to bring everything with

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