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How to make a fiberglass boat? | Yahoo Answers
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Two examples of fiberglass cloth: the fiberglass at the left is significantly thinner and lighter, but provides less stiffness. You can see the core with checkered appearance in this part, about to be vacuum-bagged at Sabre Yachts. Photo Credit: Sabre Yachts. Although many modern boatbuilders eschew the use of wood, on high-end custom yachts like this Jarrett Bay, methods like cold molding are often considered superior to more modern techniques. Back Explore View All. Back Types View All.

Unpowered Boats Kayaks Dinghies. Personal Watercraft Personal Watercraft. Back Research. Reviews Boats Engines and Parts. How-to Maintenance Buying and Selling Seamanship. Back Services. Boats PWCs. Boats for Sale View All. Download Article Explore this Article Steps. Tips and Warnings. Things You'll Need. Related Articles. Prepare the boat for fiber-glassing. Before you begin the process of applying fiberglass to your boat, you need to prepare the boat.

There are several preparations to consider. Removing extra items from the bottom of the boat. You should remove the keel, any lift stakes or rails, and anything else that should not be covered in fiberglass. Mix resin and hardener according to package directions and pour the solution into a paint tray immediately. After about 30 minutes, the solution should be significantly Fiberglass Boat Building Steps Royal hardened and ready to apply to the hull of the boat.

Apply the first coat of resin. This first coat is called the seal coat. Using a foam roller, apply firm pressure and directional strokes to spread the resin as evenly as possible.

Wait for the surface to no longer be tacky before doing additional work on the hull. Prepare and install the fiberglass cloth. Cut fiberglass cloth to the shape needed.

Apply a second coat of resin. This coat is called the bond coat. If you have waited for a while, consider sanding the hull again. Working from one end of the hull to the other, apply the bond coat over the fiberglass cloth. Remove the material you have used to attach the fiberglass cloth to the boat before the bond coat sets up completely. Apply another coat of resin. This coat is known as the fill coat. Wait for the previous coat to set up hard.

If you have waited a significant period of time, clean and sand the hull again. Apply a final coat of resin. The finish coat should be smooth and even, but should also be thick enough to allow you to sand the hull evenly without damaging the cloth.

Sand the hull. Give the final coat enough time to dry, preferably overnight. The third resin coating is called the fill coat. After sanding, apply a third coat of resin. The final resin coating must be evenly applied and smooth, and it needs to be thick enough that you can sand without creating damage to the fiberglass cloth. Remember that the final coating is what people can see clearly, and it defines the beauty of your boat.

Wait for a considerable amount of time for the final coating of resin to completely dry, and that can take overnight to accomplish. And when the final coating is hard and strong enough, sand the hull using a lower grit paper in the beginning, and complete the sanding process with a higher grit paper.

Do this sanding process meticulously and with utter precision. Choose a protective agent that is high quality. Avoid purchasing a cheap version, since the protective agent contributes to the durability and elegance of your boat. Do your research, or ask recommendation for renowned boat builders if you are unsure what brand to purchase. Fiberglass is the best material to use for smaller boats, and the fiberglass cloth can be used to add allure, durability, and strength to your boat.

Using fiberglass allows you to curve and form this material easily compared to wood or metal. It certainly gives you the freedom to use your imagination for the betterment of your boat. With a fiberglass boat, you have a lighter boat that can sail through water efficiently.

And your ride is quieter compared to wooden boats.

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