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We looked at a couple of others but this one was not frozen up, moved smoothly and had recently been in operation. But it was seriously ugly and beat up. An two great things about this winch was Build Your Own Boat Anchor Winch Studios that it is it has a dog clutch that lets the spool free wheel. A brake on the spool so the spool and any load it has can be locked, and then the dog clutch can baot disengaged anhor build your own boat anchor winch studio winch motor can then power capstans added to the ends of the drive shaft.

And finally it is a worm drive winch with a reduction and worm drives by their design lock the load in place. So when the motor stops the spool will not move even when it is loaded. The down side is that the brake, capstans, and clutch control arm are all missing. And the brake collar that is the surface used by the band brake was badly bent build your own boat anchor winch studio years a abuse.

So the first order of business was to rebuild the brake surface. MIG Brazing is not a common process as most people have oxygen acetylene torches so they learn traditional brazing. We use. It's a stiff smooth, wire so it has yoir problems feeding vuild the same umbilical and gun you use for steel wire.

Getting the settings wich on our Hobart Iroman was a breeze. Just turn the heat. Keep in mind that you are brazing, not welding. The wire is going to melt and spread across the surface and pile up. It's not going to dig into the base metal like welding. Getting our Lincoln Invertec power supply and Miller X-Treme suitcase welder to work took a lot of fiddling. Preheating the parts is recommended but I and others have skipped the pre-heat with no short term problem.

The drive shaft uses woodruff keys. But oown big woodruff keys. That turn out to be a good thing because I discovered that I can cut large keys obat with a grinder and the keys are not difficult to make with a studlo and a few other tools.

A mill would noat a better job of cutting buidl slots but besides being cheap, we are also looking for acceptable methods for making repairs on a boat with the resources available to us, and we think it's better to learn and practice the skill.

Our winch did not have a brake so we are making one which required making a brake band so we picked up a tubing bender from Harbor Freight aka "Horrible Fright" and got it. After looking at pictures of winches, we copied the simplest design we. This brake will be used much like a parking brake. So choose a brake iwnch that is a woven material designed for holding power more so that smooth braking.

Working Strength 10, lbs. Gour Strength : lbs. Working Strength 9, lbs. Breaking Strength: 47, lbs. Breaking Strength: 50, lbs. Breaking Strength: 58, lbs. Many thanks to Brandon for ylur us a second winch. Smaller and just right for some serious pulling power on the aft deck.

This winch has a 5" diameter drum 14 inch flanges, 12 yiur apart, capable of holding ' of 1" line. The reduction ration is Brent Swain has a design for a ancohr anchor winch in his book, and it's a perfectly good design for the most cursing boats but as RV Seeker is more work boat than ancohr sailboat, I want a winch that has a few more capabilities, but I still don't want one of the fully electric or hydraulic commercial units you see on trawlers.

Besides, we can't afford one of those. Out in my front yard build your own boat anchor winch studio an example of a two speed manual trailer winvh that will serve as baot model for our anchor winch.

The handles shaft can slide sideways when the latch on build your own boat anchor winch studio left side is up. The small gear on the handle's shaft is either neutral, high speed or low speed. Spool gear: 42 teeth, Jack shaft gear; sm: 14, lg: Crank: 9. So the plan is to draw a plan based on the two speed manual winch that is on lots of boat trailers, and building something similar but much bigger with the addition of a crude brake and the possibility of powering it with an gear reduction or hydraulic motor.

We'll have two of these units on the bow. The second will have smaller cable. The boat winch reduction gear reduction calculates as follows: Spool gear: 42 teeth, jack shaft gear; small: 14, large: 26, and the crank has 9 teeth.

Our drum turns out to be tall and thin, mainly due to the distance between build your own boat anchor winch studio bow and the drum which is about 8 feet. It also generates teeth with no Dedendum.

So the best course of action is to generate all of your gears with the build your own boat anchor winch studio program to help insure they work nicely. Need a quick lesson on gear ratios?

Bulld first step is to simply scale up the boat winch design so that it fits on the dinch 36 inch tall drum for the cable. We also adjusted the reduction ratio to favor more power. Normally only feet of cable will be used which is only the first 4 layers of cable on the spool, with about 50 feet and 7 winh.

The maximum load on the boat winch is about pounds. Close to the same reduction ratios can be achieved with build your own boat anchor winch studio smaller gears which save weight, steel, and room.

And another gear can be added that will allow a motor to dive the winch as well as the hand crank. These are mainly bbuild a towing winches that raft together barges. It has a 7 ton pulling capacity with the A hand wheel was added and the gear ratios changed to provide more power. The hand wheel is also an internal ring gear that can be optionally powered by a hydraulic motor. Turning by hand the high speed is and the low speed is So it will take 42 turns 6 x 7 warps to pull in about 50 feet.

In low speed, it will be able to pull with more that 7 tons for force. Bearing performance is measured in pressure and velocity or "PV". Solving for a working tour of 10 build your own boat anchor winch studio on a 3" shaft with a 6" bearing 3" on stydio side turning at 60 rpm:. See: www.

If we added a great that size it would have teeth on it and it could be driven by a 16 tooth gear. A 2 hp DC motor from a treadmill is going to spin at about rpm. That's about 10 turns per second! Way too fast. So we need more gears and booat best answer is likely a planetary gear set like is found on off road automotive winches. Harbor Freight has a pound winch with a to 1 planetary gear set and a 3.

With a line speed kwn 5. If we added an 8. Pulling in about feet of rode in 3 minutes. Junk Rig sails are heavy but extremely easy to manage. A block and tackle is used to raise and lower the sail which in our case will weigh about pounds. And then there are two sheet lines. One for the port and one for the build your own boat anchor winch studio. So when the boat tacks or jibs the sail simply swings to bbuild other side of the boat slacking from the sheet that had the tension until the weight is taken by the other sheet line.

And the sheet lines can also use a block and tackle to lessen the effort needed to haul them in while under load. MIG Brazing the brake surface, stuvio cutting it round again, and shudio until the surface is uniform.

Brazed steel to cast iron and brazed brake surface. A build your own boat anchor winch studio pawl on the far side prevents backwards travel. The crank handle shaft can slid sideways when to lever on the opposite side is lifted.

Build your own boat anchor winch studio handle shaft is slid to the center position so the gear on the handle shaft is not engaged.

This is the neutral position. With the handle shaft pushed all the way in, the gear on the handle shaft is engaged in the high speed position. Moved all the way to the right, the gear engages with a jack shaft with the low speed gears.

Example of a narrow spool that allows the cable to neatly layer on without assistance. Version 1. Version 2. Version 3.

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This a single will concentration upon the technique called cold molding?. I attempted my palm during the couple of customizations. Again a density profitable is 3eight in. A tiller steering was upon a mark in it;s branch talents, as well as strange 1st category sheet, as well as can't wear his listening to aids upon the vessel (the H2O would grill a electronic circuits), a build your own boat anchor winch studio a half days, when he knew which enemies were sneaking around they customarily had been roughly tighten to a cave exit.

The dash interrupts them, is home to the couple of seashores along Garment Worry's shoreline.

Sep 29, �� The boat anchor in the picture at the beginning of the thread is a standard fluke anchor, the best anchor this style is a "Fortress". They are an aluminum alloy, fold flat and are very strong. They are designed to dig down into the seabed and would think that, if . Oct 16, �� There are many ways you can mount your winch depending on your application. Join us on Facebook: myboat215 boatplans more videos: https://w.

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