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Hamilton Jet in Santacruz West , Mumbai , Machinery Sales Corporation | ID:

Table Of Contents. Quick Links. Installation and Service Manual. Table of Contents. Previous Page. Next Page. Page 2 C. Due to our policy of continuous development, specifications in this document are subject to change without notice or obligation.

Jet or control type HJ Part number Revision Page 12 Designer's Manual. This warranty will not extend to the product unless a negative earth hamilton jet boats models university system has been installed in the vessel as specified in the respective Hamilton Jet Product Manual, and a Jet Mainshaft critical speed check carried out to Hamilton Jet's written satisfaction.

Please complete one form per vessel. Jet Model Page General Safety Notice Introduction Installation and Service Manual General Safety Notice Warning A warning is an operation or maintenance procedure, practice, condition or statement which, if not strictly observed, could result in injury or death to personnel.

This is indicated throughout this manual as shown below: Caution: A caution is an operation or maintenance procedure, practice condition or statement which, if not strictly observed, could result in damage to, or destruction of equipment or loss of mission effectiveness. Page Product Description Safety for personal working in the water near the vessel. Page Equipment Description Hamilton Jet is dedicated to the production of the highest quality waterjets and controls systems designed and manufactured to meet the requirements of the worlds leading certifying authorities.

Intake Is bolted to the intake block and represents the main structural body of the jet unit. It is capable of transmitting the full thrust of the jet unit to the hull. The intake is cast from high silicon aluminium alloy. Page 18 Product Description Installation and Service Manual Steering assembly Attached to the rear of the tailpipe, consists of a nozzle housing, nozzle insert and steering nozzle.

The steering nozzle is mounted inside the nozzle housing on vertical pivot pins and is rotated to port or hamilton jet boats models university by linkages attached to an inboard steering tiller. Page 23 The following diagram shows the maximum size and position of the trim tab that may be located under the hamilton jet boats models university unit. Contact Hamilton Jet if further details are required.

Page Drive Lines Due to certain engine components fouling on the jet unit intake, the Chev Mercruiser engine cannot be mated to the HJ jet unit using a Centaflex coupling. Page Engineering Checks Depending on the distance between the jet unit coupling flange and the engine, other driveline options may be chosen.

Longer drivelines would not normally be used on this jet. If they are under consideration, consult Hamilton Jet whilst using the following sections as a guide. Double universal fixed length driveshaft Cardan shaft : This is the usual type of driveshaft used. Page Moments Of Inertia The moment of inertia data for the jet unit hamilton jet boats models university provided so that a torsional vibration analysis can be.

The heavier splined end of the universal driveshaft should be fitted towards the engine. If a heavy driveline is used then a transverse vibrational analysis of the jet unit mainshaft should also be. For semi-planing and moderate planing speed craft, the engine s should be positioned well forward towards amidships for best trim and speed.

Engine exhausts should be sited above the waterline. Water containing exhaust gasses can enter the jet unit when moving astern causing loss of thrust and control. It is purchased at additional cost and should be requested when the initial jet order is placed.

The dry run system is typically used for man-overboard boats and lifeboats where the engines need to be started before the vessel is in the water. Refer to drawing: HM Corrosion Monitor. Prevention of Corrosion Vessels using Hamilton jet units must be bonded and wired as described in this section.

Electrical Wiring System The guidance Hamilton Jet Boats Models 761 of local inspecting authority rules must always be sought. Page D. Systems The DC system should use two insulated "normally conducting" wires, a positive and a negative. The negative must not run through the frame of any unit, through the hull of the boat, or through the bonding. This isolates the vessel from low voltage D.

There must be no possibility of an electrical connection between the jet units and the ships batteries. If the jet units are isolated from the hull, corrosion monitoring of each jet unit external wetted surface hamilton jet boats models university internal intake duct should be carried. Do not paint over the anodes as this will prevent their correct operation.

Follow the supplier's instructions. Page Hull Preparation Installation Installation and Service Manual Hull Preparation In multiple jet installations, the jet units may be configured for either port, starboard or centre mounting. Make sure that each jet is installed in the correct position as shown on the installation drawing. This will prevent mechanical damage and entry of foreign matter into the jet.

Unpack carefully to prevent damage and loss of small items. Steering Components The jet unit is shipped complete with the steering components attached and should not need to be removed.

Page 43 Installation Installation and Service Manual Jet unit mounting Check the following: Check that the intake block is faired to the hull. There are no flow obstructions forward of the intake block.

Page Final Assembly Due to certain engine components fouling on the jet unit intake, the Chev Mercruiser engine cannot be mated to the HJ jet unit using a Centaflex coupling. Hamilton jet boats models university 45 Installation Installation hamilton jet boats models university Service Manual Mounting the engine with the close coupling kit: Close Coupling Engine Mount For this option, the rear engine mount is on the jet unit.

The hamilton jet boats models university and engine mount have been designed to take loads well in excess of the hamilton jet boats models university operating loads.

Crash conditions, however, are unpredictable. Page 46 Installation Installation and Service Manual Mount the flywheel adapter plate onto the flywheel and check that the bore is running true to within 0. Tighten the securing bolts to the approved torque. Refer to drawing: HJ Flywheel Adaptor. Page 47 Installation Installation and Service Manual H-bar driveline option Refer to drawing: HJ H-Bar Drive Coupling This option allows the engine to be mounted well back in the boat, with the engine hamilton jet boats models university conventionally on its own 4 mounts.

It has the advantage that the driveline is accessible and can be removed readily. This option can be used with engines that do not match the close coupling kit components. Page Engine Cooling Installation Installation and Service Manual Hamilton jet boats models university Cooling Ensure that the engine cooling water pick up is not directly ahead of the jet unit intake, but well to the side to avoid turbulent water flow into the jet.

The engine may be cooled conventionally or by making use of the inboard water offtake for the jet. The jet is supplied with the water offtake plugged with a hosetail connection. The reverse duct can be moved by the hand controller from inside the vessel, but cannot be moved by forcing the reverse duct.

The latch has been factory adjusted and tested and should not require adjustment during installation. A detent is provided to indicate the zero speed position at the control lever. Zero speed detent Unlike conventional propulsion systems using gearboxes, the waterjet does not have a positive neutral, instead relying on the position of the reverse duct to provide neutral zero speed.

Good steering is of very important on high speed jet boats. This jet, with a steerable nozzle, has a particularly hamilton jet boats models university and positive steering effect. The steering system on the HJ jet unit is balanced Hamilton Jet Boats Models 800ml so that power assisted steering is not necessary. Steering Wheel Number of Turns Steering is normally operated from the helm by a steering wheel, although a tiller is sometimes used.

This is a steering option and is not standard for the HJ jet unit. If choosing a push-pull cable, use a heavy duty rotary system or a rack and pinion system such as those tabulated.

If a problem is detected, immediately return at reduced power, to the mooring. DO NOT operate the jet unit until the fault has been repaired. Leave the mooring and check that the steering is working correctly at Forward, Zero Speed and Astern.

Page 56 Commissioning Installation and Service Manual Loud high pitched rattling whine Hamilton jet boats models university cause Solution Blockage in the jet unit Move nozzle from side to hamilton jet boats models university to release grit.

Flush nozzle with water. Remove nozzle from nozzle housing and check spacers and washers for wear and damage. Page Maintenance Maintenance Installation and Service Manual 8 - Maintenance General The jet unit requires regular servicing as detailed in the following sections. Vessel usage is assumed to be operational hours per year. The frequency of the following service items may be hamilton jet boats models university to suit actual operating conditions.

The overhaul section of this manual provides removal and refitting instructions for the various jet unit components. It can be used freely in the sea, but the vessel should be slipped or trailered and flushed with fresh water or given a short run in fresh hamilton jet boats models university before storage.

Abrasive hand pads Scotch-Brite or wet sanding is an acceptable way of abrading the old Trilux. Page 66 Maintenance Installation and Service Manual In October the grey gloss was changed from a polyester urethane based technology to a polysiloxane technology.

The two products are not interchangeable and cannot be applied over each. Any recoating or repair of the International Paints factory applied systems must be done with compatible products. Page 67 Maintenance Installation and Service Manual Bare metal refurbishment - aluminium The aluminium castings used in the manufacture of Hamilton jets require special attention when the coating has been damaged down to bare metal. The surface needs to be very clean and hamilton jet boats models university abraded prior to the application of a suitable primer coating to ensure a good bond is achieved.

Page 68 Maintenance Installation and Service Manual Bare metal refurbishment - steel and stainless steel The area of refurbishment and immediate surroundings should be degreased with a water soluble degreaser and thoroughly rinsed off with clean water.

Abrasive blast the surface clean to achieve a finish to Sa 2.

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