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How to: Deck Repair with Plywood and Epoxy Resin - Sail Magazine
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Fiberglass boat flooring replacement is a common procedure that a lot of boat aficionados perform to restore their boats and keep Diy Bass Boat Deck Pack them in good shape. After years of use, flooring can get damaged, particularly if left exposed to all weather conditions for a long time.

Therefore, it will need replacing. Here are some steps to follow and a list of the tools and materials required in order to do this successfully. The most common material used for boat flooring is BC plywood, and it is also used for fiberglass boats in particular. Start removing the old damaged material using an electric saw to cut it; if the stringers and bulkheads are rotten, get them replaced with fiberglass ones. Then, unscrew the center console box and the seat with an appropriate screwdriver and disconnect the center console from the cables.

Remove any other remaining connections as well and get the console and the seat out of the way. If you are also going to replace the stringers, make sure to take good measurements. Then, use the electric saw to cut the stringers from the plywood sheet and fit them in the boat. Screw them all together to create a solid frame and apply fiberglass matting all over it for waterproofing.

It is always recommended to cut the deck flooring into separate sheets so that it will be much easier to install. Measure the size of the deck and determine how many sheets you'll need of material. Then, cut square holes in the sheets for all the fittings on the deck in the appropriate areas. Start placing the deck sheets when you're done making your cuts. Each time you lay a sheet, pass the cables and the other connections through the square holes before placing the next one.

Once the deck is in place, attach the sheets together with screws so it will all be in one piece. As with the stringers, apply fiberglass matting all over the deck to make it water-resistant. Finally, fasten the deck with some screws at the boat edges and apply a sealant so that no water will penetrate it.

With the deck has been replaced, you only need to reconnect the wiring, so place the center console in place, connect it with the cables, and screw it in place. Position the seat next and fasten its screws. Start the engine to check whether or not the center console is properly connected.

Now the flooring should be properly installed and the boat ready for another trip. We welcome your comments and suggestions. All information is provided "AS IS. All rights reserved. You may freely link to this site, and use it for non-commercial use subject to our terms of use. View our Privacy Policy here. Toggle navigation subscribe. How to Replace Fiberglass Boat Flooring. Written by Dustin Camilleri. To ensure our content is always up-to-date with current information, best practices, and professional advice, articles are routinely reviewed by industry experts with years of hands-on experience.

What You'll Need. BC plywood sheets. Electric saw. Carpenter square. Fiberglass matting. Measuring tape. Electric screwdriver. How to Replace Boat Stringers. Vehicle Repairs. Related Posts Replacing a transom seal?? I am looking at a fixer upper boat that needs a new fuel tank and transom s Read More.

Need of a Baja boat model HLS wiring diagram. Critters ate the wires off on my Baja bass boat, model HLS, while it was Knob and tube buried in fiberglass insulation.

We recently found some spliced knob and tube wiring buried in the fiberglas Steering Kit Replacement. I have to replace my steering cable and helm in an old Cajun Bass boat. Related Posts How to safely repair fiberglass tub?

Hi everyone, thanks for your time. Hey all - I have an older lb capacity cantilever style boat lift from Dirty House Boat. I do pressure washing got a all to clean a bottom boat..

I went its a 35' New Boat Owner. Any suggestions on environmental friendly cleaners to use on outside of boa Popular Articles. By Garry Steck. By Chris Nickson. Boat Floor Dry Rot. By Tanya Khan.

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