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How to Build a Casting Deck in an Aluminum Boat: 6 Steps + VIDEO

A boat made with aluminum is a lightweight vessel that will last for many years with low maintenance. It is a aluminum boat casting deck in boat for leisure and fishing, and to complete the aesthetic and usefulness of your czsting, you should consider building a casting deck.

A casting deck is a flat surface on your boat that is used to gain stable footing while you fish in your chosen body of water. In many cases, a forward casting deck is equipped with an extra storage underneath for your fishing items, or often it has a live well beneath. It may also have a mount for the casting seat, coupled with a precast toe rail for additional security.

The following are the basic things you need to construct a casting deck, but not all of them apply to one deck construction. You have an aluminum boat, but do not let that stop you from using a plywood casting deck. And if you have a small boat, it is best to make a removable casting deck, so you can use it aluninum needed, and store it when you not in aluminum boat casting deck in. Get Installing Casting Deck Aluminum Boat Image a large cardboard box and use it to create an exact outline and form of the casting deck.

Use your measuring tape to get the precise details, and cut out the cardboard box, according to the shape of the deck. Though you may argue that it saves time to make the outline directly to the plywood, it is actually better to use a cardboard box first, so any mistake in measurement will not cost you more money to purchase new plywood.

Lay down the plywood and put aluminum boat casting deck in deck castinng on top. Draw the exact shape of the deck into the plywood using the template. And then cut out the plywood based on your drawing using a reliable jigsaw. Make sure that your hands are steady in the cutting process to avoid any accident.

Once you have cut aluminum boat casting deck in plywood into a deck shape, test the fit by placing the plywood cutout on the deck section of your boat.

If in case there are portions where the plywood is too small, you need to add plywood cuttings by attaching aluminum boat casting deck in using screws into the space. Once you are satisfied of the fit of the plywood, remove it from the boat and start sanding the edges of the plywood. Sanding is an important process to ensure that your deck is smooth.

Aluimnum the size of the frame needed for the support of the plywood, and cut out the accurate measurement from the studs. Once you have all the pieces together, assemble the deck frame, and then bring it to your boat for testing. Remember to add extra side support on the frame for added stability.

Bring the frame above the plywood, and draw out the guideline for the placement of the screws. Then turn the plywood around, and attach the deck frame to the other side of caasting plywood with a few screws, making the screws guideline exposed on the other.

After you have connected the frame to the plywood, turn the plywood around and use the screws guidelines to completely attach the frame and the plywood. Once done, bring the deck formation on top of your boat for testing. To make the plywood last longer, you can apply two layers of high quality tung oil to every inch of the deck.

You can also use wood varnish if you wish to, instead of tung oil. Or any other wood protectant product that you prefer to use aside from tung oil or wood caasting. Allow the deck formation to dry out, preferably in 24 hours.

When your removable casting deck is ready, it is time to install the carpet. Take note that it is best to choose a non-skid carpet for your deck, since it is crucial to keep your balance while you are standing on the deck to catch some fish. Simply place the carpet on the ground, with the front facing. Place the surface aluminum boat casting deck in the plywood deck on top of the carpet, and cut out the carpet with three to five inches allowance for attaching the carpet to the deck.

You can use glue to connect the carpet to the deck, or you can staple the carpet for a snug fit. If you have extra Installing Casting Deck Aluminum Boat Number carpet cutting, you can also cover the frame of the deck in order to protect your boat seat from scratches. If you are undecided as to what to use, a aluminum boat casting deck in or staple, the perfect solution to your confusion is to use.

You can glue aluminum boat casting deck in carpet to the deck first, and then staple the edges for superior security. So now that your casting deck is ready, place it on the deck section of your boat and see exactly how it fits.

Stand on top of it to test its durability, aluminum boat casting deck in see how it feels like to use the casting deck by edck your boat to the alumonum and start fishing. You can make any design for your boat casting deck, and there are many options for the material. However, a plywood casting deck is easier to build, and it looks sophisticated especially when covered with durable, water-resistant, and skid-free carpet.

Remember to choose a carpet color that does not show dirt easily, like deco or black. Your email address will not be published.

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Then using a drill bit whose diameter is larger than the jigsaw blade, drill a hole on each corner of the drawn rectangle. Allow for a gap for the carpet as mentioned previously. Try and cut this as neatly and straight as possible as you will reuse this plank for the hatch door. If you want to add another hatch for either a cooler or general storage, follow the same steps as before.

Try put these hatches as far apart as possible to assist with stability. Firstly, you will want to frame out the underside of the deck. The exact arrangement of this frame depends on the shape of your boat, the location of the hatches and the span distance between benches on the deck.

You will want to screw down a plank on the deck so that it is just in front of the front bench as well as on the small section on the bow of the boat.

To do this measure the distance from the front of the boat to the front edge of the seat. Next you will want to start building out the frame. This can be done by drawing out the frame arrangement on the underside of the deck plank.

Depending on the span distance between benches and size of your boat you may want to include a bulkhead to transfer some of the load onto the boat. The bulkhead can be cut out using the carboard method to create a template. Next you will need to treat the wood to increase its useable life. Apply a few coats of marine sealant view on Amazon to the wood and make sure that everything is covered.

You will also need a marine grade carpet. I do not recommend using regular carpet as it is not designed to withstand the rigors of being on a boat. The marine carpet I have used for a raised casting deck on an aluminum boat is this DIY Add Casting Deck Aluminum Boat Uk carpet on Amazon.

Cut out the carpet with a few inches extra to allow it to be folded over later. Once you have confirmed this you can remove the staples and apply glue to the deck and stick on the carpet. Once stuck you can fold over the carpet and staple it onto the deck to make sure it never lifts up.

Our factory discounts and promotions change throughout the year so be sure to follow Lowe Boats on social media! Click each icon above to get more details. At Lowe Boats, we strive to keep your personal information personal, our policies simple and our boats the best in the industry. As part of that commitment, we have recently updated our privacy policy. Sleek and Ergonomic Console Command the SD in comfort and style from behind the tough and smooth acrylic composite console with a glove box, featuring a tinted windshield with quick disconnects, tilt steering, and smooth anti-feedback.

Convenient Ladder Entry Gain easy entry via the stern of the SD when fitted with a heavy-duty, extra-capacity 4-step ladder. View This Build. For bolts, nuts and washers, definitely opt for stainless. I also used exterior Simpson Strong Ties to tie together the box framing. Huge timesaver, and lateral stability is super important. Remember: The seats you remove are what tied the boat together and made it safe.

I did it by bolting a pine KD board to the gunnel along both sides, then tying the box to that board, then tying the box to the floor on both sides. And again, I retained the rear bench seat and tied directly into it. This boat fishes extremely well, and in a few short years has provided a lifetime of memories for bass and walleye. Just check out our pictures all over the site!

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