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Plastic Barrel Pontoon Boat | House boat, Pontoon boat, Pontoon

Discussion in ' Boat Design ' started by jimithJul 14, Log in or Sign up. Boat Design Net. First time posting, but I have been viewing for some time. I have been wanting to build a small pontoon boat that will fit into the back of my Ford Explorer. First step is to build the pontoon. I have been looking at the best ways to do so. Here is what I came up. I took a 4x8 sheet of aluminum that is used for race car bodies or signs.

Cut a piece 3'x8', and bend it long ways into a u 1'x1'x1'. Position the aluminum piece so it is build my own pontoon boat 4k wide. Measure in an inch left and right on each side and make a 90 degree bend the length of the. Take one bulk head and pop rivet in place at one end making a cap.

The bulk head will fit inside the u pontoon. Pop rivet the cap at all builld sides. I made a bulk head every two feet. The inside bulk heads I only pop riveted the two sides. I angled one end of the pontoon to make it go though the water ponton. Now this pontoon will leak. Trying to make something water tight is very difficult. If you fill the chambers with foam, the foam will displace any build my own pontoon boat 4k trying to come in.

You can use the foam that you mix to fill the chambers, but you better know what you are doing, and it is bot. The spray foam from Lowes or Homedepot may soak up the water. I tested the blue high density foam from lowes and Homedepot. I immersed the foam for 24 hours and found no water soaking into the foam.

I will be build my own pontoon boat 4k 2" thick foam pieces cut to fit into the bulk heads. Five pieces will give you 10". Measure the sheeting to make sure it is 12" wide. This will make it difficult to finish the top of the pontoon.

Drill holes in the sheeting and fill the chambers with spray foam. I know that I said this foam may soak up water, but the water should not reach this foam. Tee-nuts look like the bottom of golfing shoes where the spikes thread.

Place 3 tee-nuts in the underneath of the sheeting. Drill holes through the plywood deck and trough the sheeting. Bolt the deck to the sheeting to build my own pontoon boat 4k the deck in place. You can also screw 1" aluminum angle under the deck and on top of the pontoon to keep the build my own pontoon boat 4k from moving. Drill holes in the deck and anchor the deck to the pontoons with ratchet straps.

I'll get more detailed later. My calculations are 1 cubic build my own pontoon boat 4k of nuild will float 60 lbs. That is total immersion. The pontoon is 8 cubic feet, less the angle at the. Two 8' x 1' pontoons should float lbs. Total weight at 6" draft should build my own pontoon boat 4k lbs. I am attaching pictures of what 4, have built so far.

Pontoon Boat Your work looks very neat and workmanlike. Properly, this is a catamaran crude but I think it deserves the. Sealing the seams and keeping them watertight will be a challenge. It sure would be worthwhile to weld the seams at bow and stern but perhaps it's too late if flotation is already in build my own pontoon boat 4k. While this would cost a bit, it would make for a world of difference over time. Note: Tee-nuts are zinc plated?

They will corrode in contact with aluminum. Where no one can see it, it's messy gooey qualities won't matter. Beware of pressure treated ply in contact with aluminum! The newer formulations have a copper base. The copper is more "noble" than aluminum, and so the aluminum suffers a galvanic change, and corrodes when immersed in water essentially, the waterespecially saline is an electrolyte, and the boat becomes a battery, with the aluminum as the anode.

Tar, again, coating mating surfaces, will reduce this problem. At least you are making the hulls take-apart, which is wise. Looks fine so far.

What's next? Nice job Jim. Alan made some excellent points. Smaller rivets placed alot closer may provide a better H2O proof seal. If you check out a good aluminum skiff such as a Build my own pontoon boat 4k, you will see what I mean. That in conjunction with a drain plug at the aft end of each pontoon will allow any water.

Once again, nice looking work. If you ever buils another I'd suggest angling pontoin aft ends of your pontoons. It looks more balanced and allows you to get out of trouble buidl fast as you got into it.

I live over by the Chestnut Ridge Mt Pleasant area. Hopefully I will get to take the sea kayak down the Yough with the month. Welcome to the forum and keep us updated. Jimith welcome. It would build my own pontoon boat 4k it easier to read your post, I didn't because it is too hard to read, if you used paragraphs. Like. Also vuild at Timgoz post. He also used paragraphs Paragraphs are in simple terms a gap between sentences to make it easier to read.

PoidaJul 14, I'm nuild to build someting that is easy for k4 to copy, and be an easy build. So far I have about 4 hours in the pontoon. I will keep you posted with more pictures. I am a videographer and Build Your Own Small Pontoon Boat List I live about a mile from the Raccoon State Park.

I need something slow and smooth to shoot the shore line in the fall. If it works, I hope to travel to other lakes. Tim, one of my videos is called Mountain Streams. I used to just about live my pontion near Roxbury. Poida, Thanks so much for the comments about the pontoons that I am building for my boat. I am very sorry for the rambiling posting, but I found myself caught up describing details.

Paragraphs are a group of words dealing with a particular thought. They may be one or many sentences. I could engage you in pointless vollys of postings that will show you how silly you really are, but I do not entertain myself with such childish pleasures. Thanks Jimith, it would be a waste of time indeed as I am sillier beyond your wildest dreams.

PoidaJul 15, Jim, I've spent many a fine day on Linn Run at a friends private property. He had a awesome stretch of water by Rector. Not done much video work. I studied media technology but with a photography emphasis. Hope your boat proves useful. If you ever want to do a vidoe on the Bottom Yough Build my own pontoon boat 4k let me know. I'd be willing to go down with you.

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However, DIY calls for a little more know-how, time, and experience from you. Pre-designed kits solve Build My Own Pontoon Boat Used Car this problem as they allow you to put a personal touch on things without much confusion. Furthermore, boat kits tend to be a less expensive alternative. You must go through the catalogs thoroughly before choosing a kit for your boat from one of the manufactures in the respective business.

After making up your mind and contacting a brand that you think is the best in the business, you will have to choose a model followed by aesthetics, such as panel color, accent color, graphic and fence design and many more to choose from.

We will discuss the interior and exterior features later to give you a better idea of what possible options you may expect to encounter. This may look exciting and interesting as to how your boat will look but what matters most is the engine which you boat boasts which is going to determine the performance and speed of your pontoon. A high-speed craft HSC would be capable of skimming the waves as quickly as the South Bay CR with the help of the best possible marine engine and power system.

These boat engines come in a broad spectrum of sizes, shapes, and types, from engines with fuel-efficient electronic fuel injection EFI systems, to diesel inboard engines with carbureted fuel systems. You should also consider the weight and horsepower of the engine while building your pontoon for higher speed or leisure activities.

Inboard systems are normally powered with the help of diesel and are concealed on the boat in a way that they remain out of sight. Outboard system powered pontoon boats tend to be more powerful, more fuel-efficient, and have higher speed as compared to sterndrive systems. Outboard engines are used in most of the pontoon boats. Sterndrives are not very common with pontoon boats but they provide smooth and safe rides for larger models.

They are also less noisy than Build My Own Pontoon Boat Kingston outboards. But boat enthusiasts tend to stay away from this engine type. They are perfect for those new boaters who cannot decide between an inboard or an outboard engine. You must make a decision considering your water preferences, no matter if you are doing a DIY spot or constructing your boat with the help of building your boat kit. The final decision is always yours.

But this enormous horsepower is required for those boaters who plan on participating in a tournament, racing, fishing, or any other water sports. Do not under power your pontoon and keep your focus on finding the one that guarantees good performance, even with massive loads. If you are planning to go for towing sports then choose one with good torque because you need immense power for getting those wakeboarders up. Since you know at what pace you want to navigate the waters, now you can think about its design.

The hull of the boat must suit its pontoon size and your usage. Below we discuss the four main hulls for fast boats:. Water is brushed aside when this kind of hull cuts through the water. This type of hull allows minimal propulsion and momentum. When you are done with choosing your hull, now it is time for you to think about the other materials of the boat.

Many boaters prefer aluminum construction to extract more power from their vessel. Aluminum is also lightweight and will be proved long-lasting. Many boaters choose fiberglass for recreational pontoon boats. Ferro-cement is also a very good option, it is a concrete mixture applied to steel wire mesh. It is chemical resistant too. And lastly, composite wood panels will give a speedboat a classy appearance that will increase its aesthetic appeal as well.

Grab rails, drink holders and comfortable seats will come into play if the prime focus is on the entertainment value of the boat. Though, the surface finish must not be too rough, as the boat will drag because of it.

Also, each tube should have a diameter of 12 inches. For a budget option, take some wood, whittle it down to a plug shape, and then attach it in the pipes with screws and epoxy.

Again, make sure you treat the wood. Next, you want to take the pine boards, which should be two-by-fours that are about eight feet. Then, place them lengthwise along the pipe. These will become your joists. This is now your support band. Do this for the other sides of the framework as well. Get a drill with a coarse thread hex-head screw.

Make sure the screw is two and a half inches long at least. Use the drill to connect a two-by-four block between every joist. Attach two screws for each block. The galvanized strap provides bracing to your DIY pontoon boat. You want gauge galvanized steel for this job. Then, screw the strap in at a diagonal for each corner. Use tech screws or hot-dipped galvanized nails. Your drill could come in handy for this.

Check your deck corners after installing the first galvanized strap, particularly the one opposite the corner with the strap. Then add straps to the other corners. You want either marine-grade plywood or treated lumber, especially 1X4 or 1X6 wood.

This plays into the displacement of the PVC pipes, which is roughly 1, pounds. The above wood could add pounds before you consider how much your pontoon tubes weigh. That would push everything to around pounds, so a simple, light deck works best here.

Whether you followed these instructions or those provided with a DIY kit, your pontoon boat is now complete. Test it for safety and then try it out on the water. Enjoy your boat! Perhaps none of the ideas or plans here have really jumped out at you yet. Take a look! If you want to make an incredibly basic but inexpensive and functional PVC pontoon boat, make sure you check out this YouTube video here from Ray Makes.

This combination vessel from Frugal Grasshopper. Try making it yourself! A new pontoon boat is quite a costly venture, and sometimes you only shave a few thousand dollars off the cost of one by going used. You can still have a fully functional pontoon boat without all the extra costs by making your own. You may rely on the guidance of a DIY kit or even scavenge for parts and follow your own blueprint.

By using seaworthy materials, you can ensure you have a safe, awesome homemade pontoon boat you will enjoy for years to come. Your U-Fab Boats kit include the following: Extruded hat bar cross-members between two and six inches tall Extruded I-beam or C-channel cross-members if you want them Side keel and bottom panels, which come designed for the length of the boat Heavy-duty skid plates for the bottom and side keels also optional Small pontoon, raft, and dock wall thickness of.

Pond King, Inc. It has marine-grade carpet made of premium materials in gray. You also get plywood decking with pressure treatment and a two-by-four wooden frame. The welded aluminum pontoons, four total American Pontoon Co. You may select from kits to make boats with the following measurements: A beam of 8. Step 4: Pick Your Pontoon Frame Material With the pontoon tubes selected, you need to keep finding materials for the rest of your boat.

Step 8: Set up Your Deck Cool! Step 9: Add Other Features From a Bimini top to an engine or other must-haves, you will want to install these now.

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