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One of the dokly of owning a jon boat is the ability to transport without a trailer. Many smaller models can be loaded into the back of a pickup truck or even onto the roof of your vehicle. Bpat what do you do when it is time to launch? While lugging a 10 or 12ft aluminum jon boat a couple hundred lauching is an easy feat when your fishing buddy is there to share the load, even a few yards can laaunching impossible on solo outings.

The answer- a jon boat dolly. Jon boat dollies make transporting your jon boat extremely easy without the help of a vehicle. Dollies come in pre-assembled packages or you can pursue a DIY solution.

The main factor in your dolly selection is selecting the appropriate size, weight capacity, and any additional features like the ability to disassemble for easy storage. Each year hundreds of anglers become boaters by adding a small jon boat to their arsenal of fishing gear. Most of these new boat owners do not think of themselves as boaters � laaunching are anglers looking for a way to access new potential hot spots.

This is what makes the small jon boat so popular. There is no need for all the other expenses associated with a larger boat � the trailer, large motor, dock space, winter storage.

Just the boat, a small motor, some safety equipment and off you go. Manufacturers advertise these boats as being able to be loaded into the bed of a pickup truck, or even onto a vehicle roof rake, and it is true.

But what they do not fully communicate is how you will get the boat AND all your gear to the water. Unfortunately, this is something that many new owners do not consider until they are at the ramp with a boat, trunk full of gear and a daunting yard drag to the water.

Even if you make multiple trips, carrying your gear and motor to the water and returning for more, there is still the matter of your new boat. Launchinf diy boat launching dolly 90 a boat dolly you can not only avoid damage to your boat but in laucnhing cases move your boat and gear in one swift trip. Plus, it will allow you to take full advantage of your jon diy boat launching dolly 90 by accessing additional areas.

When you are rolling, rather than carrying, it is possible to launch in areas otherwise inaccessible. You may even find it possible to launch in areas a normal trailer would not go such as the local beach or back cove you with no parking area. Getting diy boat launching dolly 90 most from a boat dolly means finding diy boat launching dolly 90 best one for your situation.

We have researched some of the most popular models and picked the best of the best for your consideration. Each has its own advantages and there is something for almost any situation so we think that you diy boat launching dolly 90 find one that suits your needs.

We have even added some information for those that want to build their own dolly. So, take a look, compare and before you know it you will be rolling � right to the water and into your next adventure. Side note: an important part of dolly selection is getting the length and weight capacity correct for your particular boat. The idea of using a cart to launch a small boat is not new, although it has gained increased popularity due to the lzunching from paddlers looking for an easy means for transporting kayaks from the car to the water.

Lifeguards, rescue personnel and small boat enthusiasts has been using cart for years, many of which were fashioned from small, light weight trailer. Seamax decided not to reinvent the wheel and instead relied on this original design for their small boat dolly. It resembles diy boat launching dolly 90 small traditional cart, and even includes a ball hitch for use with an Dilly, golf cart.

But it is light enough to be towed by hand and adjustable to fit a wide range of smaller jon boats. An optional trailer hitch is included and can be used with a variety of off-road vehicles.

A quick release pin allows for easy length adjustment diy boat launching dolly 90 the entire cart can be easily disassembled for transport. For additional information, availability and current pricing click here link to read reviews on Amazon. The large bicycle style wheels are designed to make this cart easy to move and are specifically intended for rough terrain.

Ruts, rocks or trail are not match for these large profile, treaded wheels. Of course, if you are going to go off-road you need more than good tires. The heavy-duty steel powder coated frame is capable of holding a total weight of lbs. Thanks to the adjustable padded top rails and included tie down strap this cart can be used with almost and size small jon boat.

This cart also breaks down quickly for transport or storage when not being used. If you are looking for a reliable yet economical option for moving your jon boat, then the Giantex Gear Trolly. This cart was originally designed for kayaks, but thanks to an overall capacity of lbs. Despite its small size the construction and design make it bigger than it appears in terms of strength. The aluminum frame, pneumatic tires and web straps can support up to lbs.

Depending on the size of the your jon boat this cart can be mounted under the stern or amidships and secured with the included tie down strap. Although there are many similar designs on the market one feature that makes the Giantex stand out is the doly kickstand, Diy Boat Launching Dolly Jersey which is more stable on soft terrain.

Two of the concerns faced by jon boat users are 1 what to do with the cart once launched and 2 how will the cart hold up to rust and corrosion? The C-Tug boat cart makes both those launchiing obsolete. Because the entire unit is launcning of care-free high impact plastics there is no need to worry that consistent exposure to the elements will cause your cart to fail sooner than expected. Even if you use your jon boat in brackish or saltwater this little cart will provide many seasons of service without worry of rust or corrosion.

The puncture resistant wheels are also an ideal choice for both the beach and off-road, increasing your ability to traverse sand or other soft surfaces and eliminating the worry you will encounter a flat. Furthermore, the flat padded supports and included tiedown straps allow the dolly to be mounted in any location along the hull necessary. The Bonnlo Dolly Trolly offers a diy boat launching dolly 90 portable, practical and durable means of moving your diy boat launching dolly 90 boat from your home or vehicle to the water no matter the terrain.

The solid aluminum frame and 2mm kickstand provides a sturdy, easy to use platform for holding any small boat. Two 12 ft. It will even fit into your vessel when on the water, eliminating the worry it will be stolen or otherwise lost when away.

One of the most prominent feature of this dolly would be diy boat launching dolly 90 solid PU tires. No rubber to give off a chemical smell when transported in your vehicle or stored in your home. The solid construction means no worry you will encounter a flat during use and offers the diy boat launching dolly 90 to dit rough terrain without concern.

If there is one concern regarding this dolly it would be the lighter than usual capacity of only lbs. If you are in need of a heavy duty jon boat dolly capable of transporting a slightly heavier boat you need to consider the Wilderness Systems Launchig Duty Cart with Flat-Free wheels.

With a total capacity of lbs. The first thing you will notice with this dolly is the unique design. This design provides increased contact with the hull, resulting in improves weight distribution and easier control when rolling.

The pair of solid, wider no-flat wheels will not only improve control on soft terrain they diy boat launching dolly 90 eliminate the concern you will encounter a flat during use. The overall height is also adjustable to better accommodate use with different hull designs or over different types of terrain. The entire dolly breaks down quickly and easily for transportation and storage.

Easy to follow instructions are included but once you have practiced a time or two they should not be needed. Two voat 12 ft. There are many reasons to construct your own jon boat dolly and it is not limited to cost.

In all honesty once you factor the cost of supplies and your time in completing the construction it is probably cheaper to buy one. However, by constructing your own dolly you can make sure it fits your specific needs and in the long run avoid additional costs accrued by making multiple purchases trying to find the right fit. Here are some tips to keep in mind when deciding on a final design.

Why get a jon boat dolly? That is until you get to the water for the first time. Jon Boat Dolly: Pre-Manufactured Options Getting the most from a diy boat launching dolly 90 dolly means finding the best one for your situation. Seamax Portable Boat Carry and Launch Hand Dolly Set The idea of using a cart to launch a small boat is not new, although it has gained increased popularity due to the interest from paddlers looking for an easy means for transporting kayaks from the car to the water.

Maximum weight capacity: lbs. Maximum boat length: 14 ft. Total weight: 47 lbs. PROS Can be adjusted to fit boats up to 14 ft. Disassembles for transport CONS Launchingg the best selection for off-road or trailer use Even llaunching it is bulkier than other options Use of steel rather than aluminum adds unnecessary weight For additional information, availability and current pricing click here link to read reviews on Amazon.

Maximum boat length: Unlimited Total weight: 16 lbs. PROS Heavy duty construction designed for off-road use Large bicycle tires make for easy movement by single user Can be used with a wide range of boat sizes CONS Cost, this cart is twice the cost of many competitors Although smaller than a traditional cart it is still larger than many other options Steel frame will need additional maintenance if used in or launchint saltwater For additional information, availability and current pricing click here link to read reviews on Amazon.

Maximum boat length: Unlimited Total weight: 3 lbs. PROS Lightweight, easy to store and transport High weight capacity Low cost CONS Narrow width is more unstable than large models Pneumatic tires may puncture on rougher terrain For additional information, availability and current pricing click here link to read reviews on Amazon. C-Tug Boat Cart Two of the concerns diy boat launching dolly 90 by jon boat users are 1 what to do with the cart once launched and 2 how will the cart hold up to rust and corrosion?

Maximum boat length: Unlimited Diy boat launching dolly 90 weight: 10 lbs. PROS Lightweight and easy to transport Can be disassembled without tools for storage in boat Corrosion resistant high impact Diy Boat Launching Dolly Us plastic construction CONS Small wheels may make diy boat launching dolly 90 some obstacles difficult For additional information, availability and current pricing click here link to read reviews on Amazon.

Diy boat launching dolly 90 boat length: Unlimited Total Weight: Unknown, less than 10 lbs. PROS Compact, folding design for transport and storage Solid wheel design eliminated flat tires Wide tires will roll over multiple surfaces including grass, sand, mud and rock.

CONS Light weight capacity Diy boat launching dolly 90 additional information, availability and current pricing click here link to read reviews on Amazon. Maximum boat length: Unlimited Total weight: Unknown ,aunching Heavy duty design with high overall weight capacity Twin bunk design for easier control Breaks down easily for compact storage CONS Cost � as much as 3x as much as similar models from competitors but it will carry a lot more For additional information, availability and current pricing click here link to read voat on Amazon.

Size � although most commercially available jon boat dollies are small, compact designs this launchjng not mean you must follow the same model. When it comes to moving a jon boat a larger dolly with more support, and possibly multiple axels, will make moving your boat easier. The drawback of a larger design is transport to and from the launch.

You need to determine how you will be using the dolly and which set up is best. However, when constructing a dolly for a larger, heavier boat it is important to remember that PVC will flex under weight.

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Based on the above lessons learned, I have revised my trolley design. I have not had a chance to build this design yet, but based on my experience with my first three trolleys, I do not see any issues. Note that building techniques are all outlined on this page , with only the updated design changes discussed below.

For future builds, I would simply attach the forward bunk support to the frame rails by epoxy gluing it in place with a large fillet and overlaid by one or two layers of gsm double bias fibreglass tape. Based on my lessons learned, I would like to balance the weight better between the forward and aft bunk so that the boat is better supported on the trolley.

In my original design, the aft bunk and axle case are laminated together, so moving the aft bunk towards the transom would also move the axle aft and lead to unacceptable weight at the trolley handle. While some people solve this weight issue by placing a small wheel at the front of the trolley, this is not a good solution, particularly if the trolley is to be pulled across soft sand.

I have owned two trolleys constructed in this manner and they are absolute pigs to move across soft sand! A better solution is to separate the aft bunk and the axel case as per the following sketch better sketch to come. Updated boat launching trolley dolly design sketch. My view is that this trolley is overbuilt for my boat which has a 41 kg hull plus mast, sails, etc � probably 55 kg maximum.

I have been looking for some lighter timber stock for the A-frame, but have not yet sourced some suitable timber. The next smaller sized marine plywood from my local hardware store is 12 mm, which I think is probably too thin. If I could source 15 mm marine plywood, I think that would be okay. The other trolley was too short, had poorly formed bunks and wobbly wheels.

The boat would regularly fall backwards off the trolley, the hull was not cradled well on the bunks, and the wheels were constantly on the verge of falling off. Using the knowledge gained from building the Minnow trolley, I have refined the design and built two new trolleys for the Sabres as described below.

I have noted in the text below where I think the design can be further improved. I have also written some notes in a separate post on how I think the design can be improved further here. When planning to build a boat launching trolley, there are two primary considerations that will dictate everything else.

Most sailing dinghies have a strong point under the mast step given the loads that are transmitted through the mast and at the back of the centreboard case. The aft bunk should be positioned such that the bow of the boat has positive weight ie the boat will not accidentally tip off the back of the trolley! The best way to identify this point is to carefully place the boat on the ground and place a length of timber parallel to the transom under the boat.

Move the boat fore and aft on the timber until the balance point is found. Then move the boat forward until the desired weight at the front of the boat is achieved. The location of the timber under the boat will be the best location for the aft bunk. If your dinghy is fitted with a self-bailer, you should ensure that the bunks do not interfere with the operation of the self-bailer while the boat is on the trolley.

Opening the self-bailer while onshore can be useful to drain water from the cockpit while washing the boat, drying it after use, and during storage to make sure water does not accidentally pool in the bottom of the boat. The trolley width was an important consideration for me because I needed to be able to get the dinghy through bollards with 1. The trolley width is also dictated by needing to provide suitable clearance between the hull and the wheels.

If the clearance is too small, then the dinghy hull will foul the wheels when trying to launch and recover the boat if the boat is not perfectly aligned on the trolley. The width restriction of the bollards and use of wide wheels that would roll across sand meant that the bunks on my trolley had to be sufficiently high for the hull to clear the trolley wheels should it not be perfectly aligned when launching and recovering the boat.

One of the biggest challenges in making a dinghy launching trolley is sourcing all of the materials. I purchased everything I needed from Boat Craft Pacific epoxy , my local hardware store, local chandlery and eBay. I also needed aluminium rod purchased from an extruded aluminium supplier, Capral Aluminium and closed cell foam purchased from Clark Rubber in Australia.

I recommend that you start by purchasing the wheels and a matching axel. They will be the most difficult to find and match.

Build the rest of the trolley to suit them. They came fitted with roller bearings, but they can be easily popped out and replaced with the supplied nylon bushes which are much better for wheels that are going to be regularly submerged in salty water.

I did not have access to a power saw, such as a mitre saw, for this build. If you are planning to use a hand saw, I highly recommend ensuring that the saw is sharp. Your cuts will be much easier, faster and accurate with a sharp hand saw.

Construction of the trolley is based around using simple tools, readily available wood, and epoxy and fibreglass. Five primary areas require construction, as described below. I recommend constructing them in the order presented.

The actual building time for this trolley is not long � maybe 10 hours or so. What takes the time is the time for the epoxy to go off and paint to dry. Where possible, apply wet on wet. Read the instructions for the products you chose to use to see whether wet on wet application is possible.

I mounted the axle externally on the Minnow trolley using electrical conduit saddles screwed to the wooden frame. These are rapidly rusting! The screw holes are also potential points of entry for water that will promote wood rot.

A better method used on the Sabre trolley is to encase the axle in a laminated box structure and a bed of epoxy filler. This creates a good connection between the axle and trolley that will not rust. While epoxy does not bond well to aluminium, this is not an issue. Even if the bond breaks, the axle will remain in place because it is encased in the timber box and the wheels on either end will prevent it from sliding out of the box.

The inside of the timber case has been epoxy sealed so that water can not penetrate the wood, even if water gets in between the axle and epoxy bed. Cut the axle to the correct length allowing for the wheels and washers and drill the holes for the retaining zip ties before embedding in the axle case.

Trial fit the wheels to the completed axle case before proceeding. Laminating the axle case. The axle case on the left is waiting for the placement of the axle in a bed of epoxy filler before completing. The case on the right is complete.

Room for improvement: On the Sabre trolley I encased the axle with wood on four sides before epoxy gluing the aft bunk and rails to the axle case. On future trolleys, I will only encase the axle on three sides with wood, with the fourth side being formed by the lower section of the aft bunk.

This will save material and simplify construction. The joint between the rails and the axle case is a simple epoxy glued lap joint. Note that an additional section of wood has been laminated to the outside of the rail.

This effectively doubles the surface area of the joint, thereby increasing the strength of the joint. Laying out the rails in preparation for epoxy gluing to the axle case and toe. Note the additional piece of wood to be laminated to the outside of the rail to increase the strength of the joint with the axle case.

The force of pulling and pushing the trolley is all transmitted through the junction between the rails and the handle T-piece. Achieving sufficient bracing through this joint is critical.

The joint is made up of three elements epoxy glued together.





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